Welding & Cutting Filtration Solutions

Filtration Solutions for Welding and Cutting Processes

The welding and cutting industry is a major source of hazardous fumes and smoke, which contain harmful particles, including various metal oxides. These toxic fumes can pose serious health risks, especially when they contain fine particles that are easily inhaled and absorbed by the body. Welding processes also generate dangerous gases such as ozone and carbon dioxide, which can be hazardous in facilities without adequate air filtration.

A proper filtration solution ensure efficient, reliable cleaning of the contaminated air. This is where Teldust come into the picture. With a Teldust dust collector, you can supply efficient, reliable extraction systems for your customers.

Specialists in Welding Fume Filtration

Teldust is a recognized expert in the efficient filtration of air in welding and cutting processes processes. Our advanced dust collection systems are specifically designed to manage and filter out welding fumes, ensuring that the air quality in the particular facility meets the highest standards. We collaborate with designers and contractors who create and implement extraction systems for welding and cutting facilities, ensuring that our cutting-edge dust collectors and filtration systems are seamlessly integrated into their projects.

Welding Filtration Solutions – Case Story

Custom Welding Fume Filtration for Machinery Construction

Together with our German partner Valco, Teldust has engineered a custom filter solution designed specifically for welding fumes in a machinery construction facility. The client operates a welding robot along with eight welding workstations, making efficient fume extraction critical to maintaining a safe and productive environment.

Welding generates harmful gases and smoke that pose serious health risks to employees and others in the vicinity. The client previously lacked a filtration system, necessitating an effective solution to ensure clean workstations and safeguard employee health. Additionally, the client required a filtration system that would operate quietly outdoors, minimizing noise pollution.

Our Tailored Solution: FplaV Series Filter for Welding Fumes

To meet these needs, Teldust provided a filter from our FplaV series, specifically designed to capture and extract welding fumes. To address the noise concern, we developed a filter equipped with a noise-canceling casing that operates at less than 70 dB(A), ensuring quiet operation. This versatile filter can function in both recirculation and exhaust modes. During the winter months, using the recirculation mode helps the client significantly reduce heating costs.

Welding Filtration Solutions – Case Story

Optimizing Air Quality in Welding Facility with Teldust SaX XXL

In industrial settings where welding operations are a daily activity, maintaining optimal air quality is critical to ensure a safe and compliant working environment. Recently, Teldust collaborated with Technor to install a SaX XXL cartridge dust collector in a welding facility in Denmark. This installation is a testament to the SaX XXL’s ability to deliver efficient, high-capacity air filtration across multiple zones of the production hall, showcasing how advanced dust collection technology can transform the working environment.

The Challenge

In high-volume welding environments, airborne particulates and fumes can pose significant health risks. The Danish facility needed a powerful and customizable filtration solution to effectively manage air quality across several welding stations, robotic cells, and general areas within the production hall. Technor was tasked with finding a dust collection system that could not only handle large volumes of air but also provide flexible installation options to fit seamlessly within the existing production infrastructure.

The Solution: Teldust SaX XXL Cartridge Dust Collector

Technor chose Teldust’s SaX XXL cartridge dust collector, a robust solution designed to address the challenges of high-capacity air filtration in industrial applications. The SaX XXL model installed in the facility provides filtration for 35,000 m³/h, delivering clean, filtered air that is recirculated through a heat exchanger, supporting both health and energy efficiency. The SaX line’s unique features made it an ideal choice for this application, including:

• Highly Efficient Filtration: The SaX XXL offers exceptional filtration efficiency, capturing hazardous particulates and fumes at the source and significantly improving the facility’s air quality.

• Scalability: The SaX series is capable of handling up to 100,000 m³/h in a single unit, ensuring that as the facility grows, the system can expand to meet future demands without the need for additional units.

• Customizable Design: The SaX dust collector can be tailored to specific operational needs with various inlet and outlet configurations, discharge designs, Ex equipment, and add-on products, ensuring seamless integration into Technor’s extraction system.

• Cartridge Compatibility: The SaX dust collector supports multiple cartridge types, allowing Technor to select filtration media that best suits the contaminants produced by the welding processes, enhancing performance and ensuring long-lasting efficiency.

The Essential Importance of Effective Welding Filtration

Welding fumes can pose significant health risks, with exposure levels varying based on fume generation rate, the frequency and duration of welding tasks, and specific workplace practices. In a welding or cutting environment, these variables make it imperative to implement a reliable, high-quality filtration system to control air quality effectively. Without proper filtration, workers are at risk of inhaling toxic particles, which can lead to respiratory issues and long-term health complications. A robust welding filtration system by Teldust is not only essential for maintaining clean air but is also a critical investment in workplace health and safety, ensuring compliance with health regulations and creating a safer working environment.

Customized Filtration Solutions for Welding Environments

At Teldust, we specialize in designing tailored filtration solutions that meet the unique demands of welding environments. Every welding operation is different, requiring a customized approach to effectively capture and neutralize hazardous fumes. Our advanced filtration systems are engineered to address these specific challenges, providing highly efficient air purification that aligns with industry standards and safety regulations. By selecting the right filtration system from Teldust, businesses can not only enhance workplace safety and productivity but also protect the long-term health of their workforce and ensure consistent, high-quality air in their facilities. Our commitment to customized filtration solutions means you get a system that optimally fits the customers needs, reducing maintenance costs and prolonging the life of the equipment.